Protative Helmet

CXstyle manufactures foam-molded protective helmets — rugby scrum caps, boxing headgear, and contact-sport protective helmets — leveraging the same precision EVA / PU foam molding capability that produces our ergonomic cushion lines. Designed for sports equipment distributors, team gear suppliers, and sporting goods retailers.

Rugby scrum caps comply with CE EN 13546 (rugby head protection); boxing headgear complies with CE EN 13277-3 and AIBA-approval specification where applicable. All foam materials are tested for REACH SVHC, RoHS, and CPSIA Section 108 (phthalates) for US distribution. Cover materials: synthetic leather, lycra, mesh stretch panels. Strap systems: Velcro chin strap, D-ring boxing strap, dual occipital strap. MOQ, lead time, branding setup fees, and shipping terms are confirmed per project — please contact us for a project quote.

Why Choose CXstyle Protative Helmet?

CE EN 13546 / EN 13277-3 Tested

Rugby scrum caps tested to EN 13546 head impact protection; boxing headgear tested to EN 13277-3 (combat sport head protection). Lab reports per production batch.

Precision EVA + PU Foam Molding

In-house dual-density foam molding produces helmets with optimized impact absorption across crown, temple, and occipital zones — calibrated per sport.

Ventilation Channel Design

Engineered air channels through the foam dissipate heat during high-intensity play — critical for rugby scrums and extended boxing rounds.

Full Custom Color & Logo Program

Pantone color matching, embroidered logo, heat-transfer team graphics, and multi-language size labelling for international team gear and league branding programs.

Rugby vs Boxing vs Cycling — Foam-Molded Helmet Format Choice

Each sport has a different impact profile and certification requirement. Match the helmet construction to the sport before sampling.

Spec Rugby Scrum Cap Boxing Headgear Skate / Multi-Sport (Foam)
Primary impact type Repeated low-velocity scrum impacts High-velocity targeted strikes Low-speed fall impacts
Coverage Crown + temple, ears open Crown + cheek + chin guard, ears protected Crown + occipital, ears open
Foam construction EVA layered with PU Multi-density PU foam EVA with hard outer shell option
Certification CE EN 13546 CE EN 13277-3 / AIBA approval EN 1078 (cycling) / ASTM F1492 (skate)
Ventilation Mesh side panels Limited (cheek closure) Multiple channels
Service life 2–4 seasons 2–4 years (cover wear) 3–5 years

Buyer's Guide

Protective helmet sourcing checklist:

  1. Confirm certification by destination sport / market — Rugby (CE EN 13546) is mandatory for World Rugby competition use; boxing CE EN 13277-3 plus AIBA approval is required for sanctioned amateur competition. Recreational / training use may accept lower-tier compliance.
  2. Foam density specification — Dual-density foam (firm outer, softer inner) provides better impact absorption than single-density. Specify outer / inner Shore A hardness at PO.
  3. Cover material — Synthetic leather is durable and wipe-clean for boxing; stretch lycra over foam is preferred for rugby (better fit, lighter weight).
  4. Sizing range — Rugby scrum caps typically S / M / L / XL; boxing headgear often S / M / L / XL plus youth sizes. Specify size run at PO.
  5. Custom branding for teams / leagues — Embroidery, heat-transfer team logo, and Pantone color matching are available. Setup fees and minimum quantities confirmed at the quote stage.

CXstyle issues an EN 13546 / EN 13277-3 lab test report from an accredited third-party lab on the first production batch. Subsequent batch tests available at the buyer's expense. Contact us for a project quote.

Frequently Asked Questions

What sports are the helmets designed for? +
Current production covers rugby (scrum cap), boxing (headgear), and general contact / training sport applications. Custom designs for other sports (lacrosse, field hockey, martial arts, etc.) can be developed through our OEM program.
Do the helmets carry CE certification? +
Yes. Rugby scrum caps are tested to CE EN 13546 (rugby head protection); boxing headgear is tested to CE EN 13277-3 (combat sport head protection). Lab reports issued per production batch.
Can helmets be produced with team colors and league logos? +
Yes. Pantone color matching, embroidered team logo, and heat-transfer league graphics are available. Setup fees and minimum quantities confirmed at the quote stage.
What is the MOQ and lead time? +
MOQ and lead time are confirmed per project. Contact us with your target model, branding scope, and order volume for project-specific confirmation.
Are youth sizes available? +
Yes. Youth sizes are available for boxing headgear and selected rugby scrum cap models. Specify size run (Youth S / M / L plus Adult S / M / L / XL) at PO.
How many helmets fit in a container? +
Container loadability depends on helmet size and packaging style. Contact us with your specific model and order volume for an accurate loadability estimate.

Interested in Our Products?

Contact us for OEM/ODM inquiries and custom manufacturing solutions.

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