Protative Helmet
CXstyle manufactures foam-molded protective helmets — rugby scrum caps, boxing headgear, and contact-sport protective helmets — leveraging the same precision EVA / PU foam molding capability that produces our ergonomic cushion lines. Designed for sports equipment distributors, team gear suppliers, and sporting goods retailers.
Rugby scrum caps comply with CE EN 13546 (rugby head protection); boxing headgear complies with CE EN 13277-3 and AIBA-approval specification where applicable. All foam materials are tested for REACH SVHC, RoHS, and CPSIA Section 108 (phthalates) for US distribution. Cover materials: synthetic leather, lycra, mesh stretch panels. Strap systems: Velcro chin strap, D-ring boxing strap, dual occipital strap. MOQ, lead time, branding setup fees, and shipping terms are confirmed per project — please contact us for a project quote.
Boxing Protective Helmet – CX-3021
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Foam Boxing Helmet – CX-3020
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Rugby Protective Helmet – CX-3019
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Rugby Protective Sports Gear – CX-3018
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Rugby Protective Helmet – CX-3017
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Rugby Protective Helmet – CX-3016
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Foam Protective Helmet – CX-3015
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Foam Rugby Protective Helmet – CX-3014
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Foam Rugby Helmet – CX-3013
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Rugby Protective Helmet – CX-3012
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Rugby Protective Helmet – CX-3011
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Rugby Protective Helmet – CX-3010
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Foam Rugby Helmet – CX-3009
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Protective Sports Helmet – CX-3008
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Rugby Protective Helmet – CX-3007
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Sports Protective Helmet – CX-3006
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Sports Protective Helmet – CX-3005
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Rugby Sports Helmet – CX-3004
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Rugby Helmet & Gear – CX-3003
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Rugby Protective Helmet – CX-3002
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Rugby Protective Helmet – CX-3001
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Why Choose CXstyle Protative Helmet?
CE EN 13546 / EN 13277-3 Tested
Rugby scrum caps tested to EN 13546 head impact protection; boxing headgear tested to EN 13277-3 (combat sport head protection). Lab reports per production batch.
Precision EVA + PU Foam Molding
In-house dual-density foam molding produces helmets with optimized impact absorption across crown, temple, and occipital zones — calibrated per sport.
Ventilation Channel Design
Engineered air channels through the foam dissipate heat during high-intensity play — critical for rugby scrums and extended boxing rounds.
Full Custom Color & Logo Program
Pantone color matching, embroidered logo, heat-transfer team graphics, and multi-language size labelling for international team gear and league branding programs.
Rugby vs Boxing vs Cycling — Foam-Molded Helmet Format Choice
Each sport has a different impact profile and certification requirement. Match the helmet construction to the sport before sampling.
| Spec | Rugby Scrum Cap | Boxing Headgear | Skate / Multi-Sport (Foam) |
|---|---|---|---|
| Primary impact type | Repeated low-velocity scrum impacts | High-velocity targeted strikes | Low-speed fall impacts |
| Coverage | Crown + temple, ears open | Crown + cheek + chin guard, ears protected | Crown + occipital, ears open |
| Foam construction | EVA layered with PU | Multi-density PU foam | EVA with hard outer shell option |
| Certification | CE EN 13546 | CE EN 13277-3 / AIBA approval | EN 1078 (cycling) / ASTM F1492 (skate) |
| Ventilation | Mesh side panels | Limited (cheek closure) | Multiple channels |
| Service life | 2–4 seasons | 2–4 years (cover wear) | 3–5 years |
Buyer's Guide
Protective helmet sourcing checklist:
- Confirm certification by destination sport / market — Rugby (CE EN 13546) is mandatory for World Rugby competition use; boxing CE EN 13277-3 plus AIBA approval is required for sanctioned amateur competition. Recreational / training use may accept lower-tier compliance.
- Foam density specification — Dual-density foam (firm outer, softer inner) provides better impact absorption than single-density. Specify outer / inner Shore A hardness at PO.
- Cover material — Synthetic leather is durable and wipe-clean for boxing; stretch lycra over foam is preferred for rugby (better fit, lighter weight).
- Sizing range — Rugby scrum caps typically S / M / L / XL; boxing headgear often S / M / L / XL plus youth sizes. Specify size run at PO.
- Custom branding for teams / leagues — Embroidery, heat-transfer team logo, and Pantone color matching are available. Setup fees and minimum quantities confirmed at the quote stage.
CXstyle issues an EN 13546 / EN 13277-3 lab test report from an accredited third-party lab on the first production batch. Subsequent batch tests available at the buyer's expense. Contact us for a project quote.
Frequently Asked Questions
What sports are the helmets designed for? +
Do the helmets carry CE certification? +
Can helmets be produced with team colors and league logos? +
What is the MOQ and lead time? +
Are youth sizes available? +
How many helmets fit in a container? +
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